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    DMG DECKEL MAHO DMC60T RS3 , NEW: 2005 | JS

    Stock Number: 82535

    Manufacturer: DMG DECKEL MAHO
    Model: DMC60T RS3
    Year: 2005
    Stock number: 82535

    Group ID: CNC VERTICAL MACHINING CENTERS
    Description: CNC VERTICAL MACHINING CENTER

    Specifications

    TRAVLES:
    -X AXIS: 30.71" (780 MM)
    - Y AXIS: 22.05" (560 MM)
    -Z 22.05" (560 MM)
    VOLUME MACHINING AREA: 245 DM-3
    MAX WORKPIECE DIMS: 23.62"(600MM) DIAMETER, 22.64"(575MM) HEIGHT,882LBS(400KG)
    ROTATION RANGE: 360 X 0.001 DEGREE (FULL 4TH AXIS)
    CLAMPING SURFACE:19.7" X 24.8" (500 MM X 630 MM)
    NUMBER OF PALLETS: 5 TOTAL (4 IN CHANGER, 1 IN THE MACHINING CABIN)
    MAXIMUM TABLE LOAD: 880 LBS (400 KG)
    CENTRE BUSH: 2" (50 MM) DIAMETER
    TORQUE 40% DUTY CYCLE: 1,807 FT LBS (2,450 NM)
    HOLDING MOMENTUM 40%: 1,807 FT LBS (2,450 NM)
    MAXIMUM FEED:7,200 DEGREES PER MINUTE
    MAXIMUM TABLE SPEED: 30 RPM
    POSITIONAL UNCERTAINTY P: 7 ARC SEC
    PALLET CHANGE TIME: APPROXIMATELY 10 SECONDS

    -INTEGRATED MOTOR SPINDLE-
    TYPE: DIGITALLY CONTROLLED
    COOLED DRIVE: WATER
    POWER 40% ED: 34.9 HP (26 KW)
    POWER 100% ED: 25.5 HP (19 KW)
    SPINDLE SPEED RANGE: 24,000 RPM
    ACCELERATION/DECELERATION 0-24,000 RPM: 3.5 SECONDS
    NUMBER OF GEAR STEPS: NONE
    SPINDLE TORQUE 40% ED: 62.7 FT LB (85 NM)
    SPINDLE TORQUE 100% ED: 44.2 FT LB (60 NM)
    SPINDLE TAPER: HSK-A63
    CLAMPING POWER: 8 KN

    -FEED DRIVES-
    DRIVE COOLED X/Y/Z: AIR/AIR/WATER
    FEED RATE X/Y/Z: 590 IPM (15 M/MIN)
    RAPID FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN)
    MAXIMUM FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN)
    ACCELERATION X/Y/Z: 0.6 G IN ALL AXES
    FEED POWER X/Y/Z: 7/7.2/10 KN
    BALL SCREW SPINDLE X/Y/Z: 1.57"X0.8" (40X20 MM) X&Y,1.97"X0.8"(50X20MM) Z


    -120 POSITION VERTICAL CHAIN AUTOMATIC TOOL CHANGER-
    MAGAZINE POCKETS: 120
    MAXIMUM TOOL WEIGHT: 17.64 LBS (8 KG)
    MAXIMUM TOOL DIAMETER WITHOUT FREE POCKETS: 3.15" (80 MM)
    MAXIMUM TOOL DIAMETER WITH FREE POCKETS: 6.3" (160 MM)
    MAXIMUM TOOL LENGTH: 12.4" (315 MM)
    TOOL CHANGE TIME: APPROX 0.8 SECONDS, DOUBLE GRIPPER TOOL CHANGER
    CHIP-TO-CHIP TIME: APPROX 4 SECONDS VERTICAL, 10 SECONDS HORIZONTAL
    RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)-
    -STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS)
    -NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM
    -BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION
    AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP
    -HIGH RAPID FEED RATE
    -PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME
    -SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS-
    -INTEGRATED 24,000 RPM MOTOR SPINDLE
    -HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE
    SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES)
    (30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL)
    150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES
    DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL
    AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS
    SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM)
    HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM)
    HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM)
    RAPID MOTION B-AXIS: 35 RPM
    SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS
    POSITIONAL UNCERTAINTY P: 9 ARC SECONDS


    -EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE-
    PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN)
    PUMP PRESSURE: 22 PSI (1.5 BAR)

    RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)-
    -STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS)
    -NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM
    -BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION
    AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP
    -HIGH RAPID FEED RATE
    -PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME
    -SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS-
    -INTEGRATED 24,000 RPM MOTOR SPINDLE
    -HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE
    SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES)
    (30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL)
    150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES
    DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL
    AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS
    SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM)
    HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM)
    HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM)
    RAPID MOTION B-AXIS: 35 RPM
    SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS
    POSITIONAL UNCERTAINTY P: 9 ARC SECONDS


    -EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE-
    PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN)
    PUMP PRESSURE: 22 PSI (1.5 BAR)

    -INSTALLATION DATA-
    OPERATION VOLTAGE: 400 V INPUT (COMES WITH MULTI INPUT TRANSFORMER)
    CONTROL VOLTAGE: 24 V
    MAX AT 100% DUTY CYCLE: 100 A
    POWER CONSUMPTION AT 100% DUTY CYCLE: 64 KVA
    RECOMMENDED NET PROTECTION: 100 A
    RECOMMENDED SHORT CIRCUIT: 3.6 MVA
    COMPRESSED AIR REQUIRED: 87 PSI (6 BAR)
    AIR CONSUMPTION (AVERAGE VALUE): 20 M-3/H
    AIR CONSUMPTION WITH TOOL COOLING: 40 M-3/H
    TOTAL WEIGHT WITH PALLET CHANGER: APPROX 22,000 LBS (9 TONS)
    3-POINT SUPPORT WITH 3 LEVELING SHOES, NO SPECIAL FOUNDATION REQUIRED

    Equipped With

    HEIDENHAIN ITNC530 3D CONTOURING CNC CONTROL WITH:
    -ELECTRONIC HANDWHEEL
    -2ND PROCESSOR CARD WITH WINDOWS 2000
    -OMAT ADAPTIVE CONTROL FOR AUTOMATIC FEED RATE ADJUSTMENTS
    -APPLICATION TUNING CYCLE ATC
    HEIDENHAIN INFRARED PARTS MEASURING PROBE
    BLUM LASER TOOL LENGTH AND DIAMETER MEASURING, HORIZONTAL/VERTICAL
    COOLING BY AIR BLAST THROUGH SPINDLE CENTRE, SELECTED WITH M-FUNCTION
    SPRAY PISTOL WITH PUMP
    HEIDENHAIN GLASS SCALES DIRECT MEASURING SYSTEM X/Y/Z AXES
    HEIDENHAIN ROTARY ENCODERS DIRECT MEASURING SYSTEM B/C AXES
    EXTERNAL COOLANT NOZZLES ON OUTSIDE OF SPINDLE AIR/COOLANT SELECTABLE
    AUTOMATIC SWITCH-OFF OF POSITIVE AIR PRESSURE FOR THE MAIN SPINDLE AFTER
    WORK END
    LINEAR ROLLER GUIDEWAYS AND DIGITAL DRIVES. STABILITY AND HIGH PRECISION
    ARE ENSURED WITH ROLLER GUIDEWAYS WITH OVER-DIMENSIONED DISTANCES BETWEEN
    THE GUIDEWAYS. THE TABLE CENTRE OF GRAVITY MOVES IN BETWEEN THE VERTICAL
    GUIDEWAYS (Z-AXIS).
    ELECTRONIC TEMPERATURE COMPENSATION
    SPINDLE CHILLER
    AVAILABLE BOOKS AND MANUALS
    FULL ENCLOSURE OF MACHINING AREA FOR SAFETY AND NOISE REDUCTION
    SENSITIVE MACHINE PARTS (MEASURING SYSTEMS, LIMIT SWITCHES, GUIDE-WAYS,
    DRIVES) ARE SEPERATE FROM THE MACHINING AREA
    ROTARY PALLET STORAGE RS3 INCLUDING 3 PALLETS
    OIL AND EMULSION MIST SEPARATOR ELECTROSTATIC FILTER
    MINIMUM LUBRICATION
    LAMINATED SAFETY GLASS FOR WINDOW IN CABIN DOOR
    CLAMPING HYDRAULICS WORKING TABLE AND SET-UP STATION FOR HYDRAULIC
    CLAMPING DEVICES

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