Crest OC4-1826-HE/CTS-2000 Ultrasonic Aqueous Cleaning System, NEW 2014

GENERAL SPECIFICATIONS AS PER GENERAL eneral OEM BROCHURE
PROFACE Single Head Rigibot and Automation Interface
Tank Dimensions: 18" left to right by 26" front to back by 18" deep (16" liquid depth).
Overall Dimensions: 119" left to right by 46" front to back by 44" high.
Overall Dimension with
CTS-2000: 180” left to right by 63” front to back by 93” high.
Process: Wash, Rinse, Rinse, Dry.
Automation: Model CTS-2000.
Power Requirements: 240 volts/60 Hz/3 phase.
Work Flow: Left to Right.

System Detail:

Station #1: Ultrasonic Immersion Wash
Maximum Temperature: 160 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Eighteen (18) transducer modules direct-bonded to the bottom of the
tank.
• One (1) Model CG-1000-40-T (part # 9510200) and one (1) model CG-
500-40-T (part # 9510205) ultrasonic generators.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Filtration: A 10 GPM recirculation/filtration system with:
• One (1) wye strainer.
• One (1) centrifugal, mag-drive pump, with:
o Ryton head.
o Viton o-ring.
o TEFC motor.
• One (1) 10", 10 micron cartridge filter housed in a stainless steel
canister.
• One (1) analog pressure gauge.
• Manual flow control valves.
• One (1) recirculation returns surface sparger.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A rear overflow weir plumbed to the recirculation system.
Plumbing: • Stainless steel compression fittings up to 1” OD.
• Stainless steel threaded pipe ¾” to 1-1/2” wherever necessary.

Station #2: Ultrasonic Spray-Over-Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 132 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Thirty six (36) transducer modules direct-bonded to the bottom of the
tank.
• Three (3) Model MW500 HMI/132A (part # 72258003) ultrasonic
generators.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
• A solenoid valve on the incoming water line.
o The solenoid is controlled via the PLC.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow weir plumbed to drain.
Plumbing: CPVC pipe and fitting for incoming and drain

Station #3: Spray-Over-Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 132 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Thirty six (36) transducer modules direct-bonded to the bottom of the
tank.
• Three (3) Model MW500 HMI/132A (part # 72258003) ultrasonic.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
• A solenoid valve on the incoming water line.
o The solenoid is controlled via the PLC.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow baffle with cascade flow to Station #2.
Plumbing: CPVC pipe and fitting for incoming and drain.

Station #4 Recirculating Hot Air Dryer
Maximum Temperature: 200 °F
Heat 12500 watts of heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Blower: An 1100 CFM recirculating blower in the updraft orientation.
Blow-off: A stationary blow-off package, with:
• One (1) set of parallel-opposed air blow-off headers that are:
o Located near the top of the tank.
• A solenoid valve on the incoming air line.
o The solenoid is controlled via the PLC.
Cover: Automatic pneumatic powered sliding cover.
Standard Features: PLC controls cycle time.
Plumbing: Stainless steel tubing and fittings and brass valves.

System Notes: The general system specifications are as follows:
Tank Material: Type 316L stainless steel with a Bright Anneal finish
Frame Material: Type 304 stainless steel support frame with leveling legs.
Access Panels: • Type 304 stainless steel, lift-out access panels on the sides and rear.
• Type 304, #4 finish, stainless steel sliding access doors on the front.
Countertop: A type 304 stainless steel, removable, countertop. The countertop will be
fitted with a 304 stainless steel, removable drainbacks (between the
process stations).
Base Plate: A type 304 stainless steel base plate.
Plumbing: Complete hard plumbed process piping:
• Individual fill and drain connections (at the rear utility panel) will be
provided for the wash station.
• Common fill and drain connections (at the rear utility panel) will be
provided for the cascade rinse stations.
• All appropriate flow control and isolation ball valves.
Electrical Box: Single-point electrical connection located in an end-mounted NEMA 12
enclosure.

Automation:
Model CTS-2000-AB CompactLogix-PROFACE Single Head Rigibot with Automation
Interface, Programmable Transport System, with:
Control: • An Allen-Bradley CompactLogix PLC.
• A PROFACE System Model PFXGP4501TAD 10.4” TFT, 65K color
touchscreen graphical display for programming/editing. Equip with
serial, USB, Ethernet and SD Card slot interface.
Capacity A maximum lift capacity of 200 lbs. (including the work carrier).
Travel Speed:
• Horizontal: 100 FPM (Max).
• Vertical: 17 FPM (Max), 0.75 in/s (Min).
Positioning Accuracy:
• Horizontal: +/- 0.36”.
• Vertical: +/- 0.2”.
Vertical:
• Drive via a ball screw assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders.
Horizontal:
• Sealed linear bearings that ride on the two (2) guide shafts.
• Drive via a rack and pinion assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders.
Lift Arm:
Stainless steel, cantilevered lift arm with four (4) point pick-up hook
assembly.
• Includes auto-resetting multi-axis crash sensor.
Base: Console-mounted stainless steel base frame with horizontal guides.
Standard Features: • One (1) non-fused lockable disconnect.
• Controls mounted on a remote, free-standing, NEMA 12 electrical
enclosure.
• 10 ft wires between console and electrical enclosure.
Automation Interface: • Stainless steel load wing table, with:
o Optical sensors.
o Basket positioner.
• Stainless steel unload wing table, with:
o Optical sensors.
o Basket positioner