SIEMENS SIUMERIK 840 D sl CONTROL
INDUSTRIAL OPERATOR INTERFACE SCREEN WITH TOUCH SCREEN
QUICK CHANGE COLLET ASSEMBLY
PNEUMATIC TUBE SUPPORT ASSEMBLY
MANUAL TUBE DIAMETER ADJUSTMENT
CNC V-AXIS
CNC V1-AXIS PROGRAMMABLE PRESSURE DIE SLIDE
CNC Y-AXIS
MANDREL LUBRICATION PUMP FOR GEL
SPRINGBACK DATABASE (SBbd) FOR THE AUTOMATIC GENERATION OF THE COMPENSATION FACTORS
OF THE BENDING PARAMETERS
Z2-AXIS CNC VERTICAL SHIFTING PRESSURE DIE
CARRIAGE BOOST PACKAGE WITH 16,800 LBS FORCE
OVERHEAD TIE BAR GROUP FOR CLAMP AND PRESSURE DIE
COLLET/CLAMP OPEN AND COLLET CLOSE FOOT PEDALS
WIPER DIE ASSEMBLY
Z1-AXIS CNC ELECTRIC TUBE SUPPORT
TOOLING:
2) TOOLING HOLDERS FOR BENDING MACHINE SIZE 130/150mm
- N.1 CLAMP-DIE HOLDER FOR QUICK TOOL CHANGE
- N.1 PRESSURE-DIE HOLDER FOR QUICK CHANGE
BENDING TOOLING FOR TUBES DIMENSIONS 6"w/15" CLR @ .083" WALL THICKNESS AND 4"W/6" CLR
@ .065" WALL THCIKNESS MADE OF STAINLESS CONSISTING OF:
- NO. 2 STACKS WITH STRAIGHT CLAMP
- NO. 1 STANDARD COLLET
- NO. 1 MANDREL 5-BALLS MADE OF BRONZE
- NO. 1 WIPER-DIE MADE OF BRONZE
- SINGLE PRESSURE DIE
- ASSEMBLY (OFF-MACHINE MECHANICAL SETUP OF THE TOOLSET)
THREE LEVEL BENDING TOOLING FOR TUBES WITH DIMENSIONS 3"w/4.5" CLR @ .065" WALL
THICKNESS AND 1.5"w/2.25" CLR @ .065" WALL THICKNESS MADE OF STAINLESS STEEL
CONSISTING OF:
- NO. 3 STACK WITH STRAIGHT CLAMP
- NO. 3 STANDARD COLLET
- NO. 3 MANDREL 3-BALLS MADE OF BRONZE
- NO. 3 WIPER-DIE MADE OF BRONZE
- STACKABLE
- SINGLE PRESSURE-DIE
- ASSEMBLY (OFF-MACHINE MECHANICAL SETUP OF THE TOOLSET)
Compact and versatile, the 150LE is a tube bending machine that fulfils most of the market’s production demands, which normally exclude include additional processing cycle such as cutting or the completion of extremely complex geometries requiring several bending planes. This machine is designed to be extended with or without a recovery cycle and to be easily integrated with devices for automatic tube loading and unloading. Multistack and multiradius, it can bend up to two 150-mm planes, or up to three 100-mm planes with thrust bending. It is also equipped with a 75 kN direct transmission booster. The machine can even produce bends with CLR/DIA ratio lower than 0.8. All movements flow through a recirculating roller guides and high load thrust screws are positioned behind clamping elements, a solution that increases machine rigidity and precision. Moreover, the bending head’s pneumatic support system guarantees energy savings and higher efficiency. The 9 axes of the machine are driven by absolutely digital motors with “Full Electric” technology managed by Siemens Sinumerik 840D SL. The operator can interact intuitively with the machine using the UII “User ISO Interface” three-dimensional graphical software on a 19” LCD touch screen. The UII also facilitates the programming, the simulation, and the optimization.
BENDING DIRECTION: RIGHT OR LEFT
NO. CNC AXES: 9
MILD STEEL MAX. OD (R=350-450 N/mm2): 150x3 mm
STAINLESS STEEL MAX. OD: 150x2.2 mm
MAX. BENDING RADIUS: 17.7"
MAX. BENDING SPEED: 36 DPS
WORKABLE LENGTH OF STANDARD TUBE INSIDE THE COLLET/HITCH FEEDING: 122"/216.5"
MAX. OD FOR HITCH FEEDING: 4.72"
HEIGHT BETWEEN BENDING LEVELS: 7.87"
BENDING SENSE: RIGHT
SPEED:
- C-AXIS: 6.5 LAPS/MIN
- B-AXIS: 57 LAPS/MIN
- Y-AXIS: 2,362 IPS
- X-AXIS: 787 IPS
- Z-AXIS: 787 IPS
- U-AXIS: 315 IPS
- V1-AXIS: 590 IPS
- U1-AXIS: 315 IPS
- V-AXIS: 256 IPS
- Z2-AXIS: 335 IPS
PRECISION:
- C-AXIS: (+/-) 0.05°
- B-AXIS: (+/-) 0.05°
- Y-AXIS: (+/-) 0.002"
- X-AXIS: (+/-) 0.002"
- Z-AXIS: (+/-) 0.002"
- U-AXIS: (+/-) 0.002"
- V1-AXIS: (+/-) 0.002"
- U1-AXIS: (+/-) 0.002"
- V-AXIS: (+/-) 0.002"
- Z2-AXIS: (+/-) 0.002"
STROKE:
- C-AXIS: 187°
- B-AXIS: -
- Y-AXIS: 122"
- X-AXIS: 19.1"
- Z-AXIS: 7.87"
- U-AXIS: 15.74"
- V1-AXIS: 15.74"
- U1-AXIS: 21.6"
- V-AXIS: 17.71"
- Z2-AXIS: 7.87"
INSTALLED POWER: 48 HP
ELECTRICAL: 480 VOLTS, 60 Hz
APPROX. WEIGHT: 15,000 LBS
APPROX. DIMESNIONS: 293"(L) x 125"(W) x 88"(H)
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